01
SCADA Monitoring
Monitor machines, equipment and sensors in real time.
THE PLATFORM
One Operational View Across Your Factory
Connect plant-floor equipment, energy infrastructure and industrial data in a secure On-Premise platform.
CAPABILITIES
Built for the Reality of Industrial Operations
Explore any capability card below to inspect architecture, industrial protocols, live telemetry, and verified factory case studies.
02
Energy Monitoring
Track electrical consumption, demand and energy performance.
03
Power Quality
Analyze voltage, current, frequency, harmonics and power quality.
04
Sensor Analytics
Visualize analog and digital sensor data with historical analysis.
05
Alarms & Alerts
Act on critical conditions with clear, configurable alarm workflows.
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Industrial Synoptics
Build interactive 2D and 3D views for machines and processes.
PREDICTIVE TELEMETRY & VIBRATIONISO 10816 / ISO 20816 VibrationNAMUR NE 43 Analog Range
Sensor Analytics
Industrial Condition Monitoring, 4-20mA Signal Verification & Mechanical Anomaly Detection
Sensors represent the real-time heartbeat of industrial operations. RockLyzor Sensor Analytics ingests raw analog signals (4-20mA current loops, 0-10V), RTD temperature probes, ultrasonic acoustic leak detectors, pressure transmitters, and triaxial vibration accelerometers into a high-performance time-series analytical engine. Operators receive early warning degradation indicators weeks before mechanical bearings seize.
Compliance:ISO 10816 / ISO 20816 VibrationNAMUR NE 43 Analog RangeIO-Link Standard (IEC 61139)
Live Telemetry State
Continuous Industrial Scan
Bearing Vibration RMS
1.42 mm/s
ISO 10816 Zone A (Excellent)
Motor Core Temp
58.6 °C
Steady within Class F thermal limit
Hydraulic Line Pressure
148.2 bar
Nominal process pressure
Analog Loop Status
64 / 64 Healthy
Zero NAMUR NE 43 faults
Bus cycle frequency: 50msData loss protection: Active
Core Architectural Features
Enterprise-grade functionality engineered for plant-floor reliability
01
ISO 10816 Bearing Vibration Monitoring
Continuous triaxial vibration velocity RMS and true peak acceleration monitoring with automated boundary classification (Zone A Good through Zone D Unacceptable) for rotating machinery.
Detects bearing race spalling and mechanical unbalance weeks in advance
02
NAMUR NE 43 Analog Signal Diagnostics
Live sensor health validation on 4-20mA loops: immediate classification of signal below 3.6mA as open-circuit/wire-break and above 21.0mA as sensor short-circuit or transducer fault.
Eliminates false alarms caused by loose field terminal wiring
03
Statistical Anomaly Detection
Dynamic sliding-window baselines utilizing Exponentially Weighted Moving Averages (EWMA) and 3-Sigma limits that automatically adjust thresholds depending on machine running speed.
Self-tuning anomaly flags without manual threshold setting
04
Sub-Second LTTB Historian Querying
Largest-Triangle-Three-Buckets (LTTB) downsampling algorithm enables instant visualization of 5,000,000 sensor data points across 3 years in under 150ms without crashing the browser.
Seamless multi-year historical trend scrubbing
Industrial Protocols & Interfaces
Native multi-vendor communication without third-party OPC middleware licenses or external bridges.
IO-Link Master (Modbus / Profinet)4-20mA Current Loops (Active/Passive)0-10V DC Analog TransducersRTD PT100 / PT1000 Temperature ElementsThermocouple Types J / K / T / SWireless Vibration Accelerometer GatewaysMQTT JSON Edge Telemetry
Air-Gapped OT Network Architecture
Runs entirely within local manufacturing subnets (VLANs). No cloud uplink required for operations or real-time HMI rendering.
Technical Specifications
Deterministic performance metrics verified on industrial server environments.
Analog Precision16-bit to 24-bit ADC with ±0.05% full-scale accuracy
Vibration ParametersVelocity RMS (mm/s), Acceleration Peak (g), Crest Factor, Kurtosis
Temperature Range-200°C to +1,370°C with cold-junction compensation
Historian Query Speed< 120ms for 1,000,000 points via LTTB compression
Storage CompactionDelta-of-delta timestamp + XOR floating-point compression (10:1 ratio)
DiagnosticsNAMUR NE 43, wire-break, ground fault, saturation flags
Verified Factory Case StudyIndustry: Heavy Industrial Cement Clinker & Raw Mill Facility
Operational Challenge
Catastrophic main bearing failure on an 800kW induced draft fan resulted in an unplanned 4-day kiln shutdown and over $220,000 in lost production output.
RockLyzor Deployment
Equipped fan bearings with RockLyzor Sensor Analytics triaxial vibration and dual PT100 temperature sensors.
Measured Results
- Detected micro-fissuring in the drive-end bearing race 26 days prior to catastrophic seizure
- Maintenance scheduled repair during a standard planned shift changeover
- Total investment paid back by preventing a single unplanned kiln emergency
Switch Capability:
DEPLOYMENT
Control Stays Inside Your Infrastructure
RockLyzor is deployed On-Premise, close to the systems it monitors. Your teams retain control of data, network architecture and access.
Local network deployment
Industrial protocol integration
Role-aware monitoring access
Start with your operation
Ready to See Your Factory Differently?
Discover how RockLyzor can centralize your industrial data and give your team real-time operational visibility.