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SCADA Monitoring
Monitor machines, equipment and sensors in real time.
THE PLATFORM
One Operational View Across Your Factory
Connect plant-floor equipment, energy infrastructure and industrial data in a secure On-Premise platform.
CAPABILITIES
Built for the Reality of Industrial Operations
Explore any capability card below to inspect architecture, industrial protocols, live telemetry, and verified factory case studies.
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Energy Monitoring
Track electrical consumption, demand and energy performance.
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Power Quality
Analyze voltage, current, frequency, harmonics and power quality.
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Sensor Analytics
Visualize analog and digital sensor data with historical analysis.
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Alarms & Alerts
Act on critical conditions with clear, configurable alarm workflows.
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Industrial Synoptics
Build interactive 2D and 3D views for machines and processes.
ISA-18.2 / IEC 62682 RATIONALIZATIONISA-18.2 Alarm Management LifecycleIEC 62682 Implementation
Alarms & Alerts
Intelligent Alarm Prioritization, Flood Suppression & Audit-Ready SOE Recording
Operator cognitive overload and alarm flooding during plant emergency trips are among the leading root causes of catastrophic industrial safety events. RockLyzor Alarms & Alerts adheres strictly to the international ISA-18.2 lifecycle standard: enforcing rationalized 4-tier priorities, dynamic deadbands to eradicate chattering nuisance signals, state-based suppression, and escalated multi-channel alerting to ensure technicians act decisively.
Compliance:ISA-18.2 Alarm Management LifecycleIEC 62682 ImplementationEEMUA 191 GuidelinesFDA 21 CFR Part 11 Audit Trail
Live Telemetry State
Continuous Industrial Scan
Active Alarm Queue
1 Low, 0 Critical
EEMUA compliant safe zone
Mean Time to Acknowledge
28 seconds
EEMUA target < 60s
Suppressed Nuisance Alarms
142 filtered today
Zero flood conditions
SOE Buffer Integrity
100% Verified
Audit trail fully synced
Bus cycle frequency: 50msData loss protection: Active
Core Architectural Features
Enterprise-grade functionality engineered for plant-floor reliability
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ISA-18.2 Priority Classification
Strict 4-tier classification (Emergency, High, Medium, Low) calibrated to ensure control room operators face fewer than 1 alarm per 10 minutes under steady-state operating conditions.
Eliminates operator alarm fatigue and desensitization
02
Alarm Flood Suppression & Dynamic Deadbands
Hysteresis deadbands and configurable on/off debounce timers prevent signals hovering near thresholds from firing repeatedly. Parent-child suppression silences secondary trips when a main circuit breaker opens.
Reduces nuisance chattering by over 90%
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Multi-Tier Escalation Matrix
Automated routing through plant-floor sound klaxons, control screen annunciator banners, SMS, Email, and webhook integrations with tiered escalation if critical alarms remain unacknowledged.
Escalates to standby managers after configurable timeout
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1-Millisecond Sequence of Events (SOE)
Cryptographically timestamped chronological audit trail of all trip sequences, operator acknowledgments, shelved alarms, and setpoint modifications, compliant with FDA 21 CFR Part 11.
Pinpoints root cause in milliseconds during forensic audits
Industrial Protocols & Interfaces
Native multi-vendor communication without third-party OPC middleware licenses or external bridges.
OPC UA Alarms & Conditions (A&C)Syslog RFC 5424 Audit StreamSNMP Traps v2c / v3SMTP TLS Secure Email AlertsRESTful Webhooks (PagerDuty / Slack / Teams)Hardware GSM/LTE Cellular Modem (SMS Fallback)
Air-Gapped OT Network Architecture
Runs entirely within local manufacturing subnets (VLANs). No cloud uplink required for operations or real-time HMI rendering.
Technical Specifications
Deterministic performance metrics verified on industrial server environments.
Timestamping Resolution1 millisecond Sequence of Events (SOE) accuracy
Priority ClassesEmergency (Priority 1), High (2), Medium (3), Low (4), Diagnostic
Alarm Flood ThresholdConfigurable alert triggered when > 10 alarms occur in 10 minutes
Nuisance FilteringConfigurable hysteresis deadbands (0.5% to 15%) and time-delays
Operator AcknowledgmentMandatory operator reason logging and digital signature audit
Shelving ArchitectureTime-limited shelving with auto-unshelve safety overrides
Verified Factory Case StudyIndustry: Petrochemical Tank Farm & Fluid Distribution Terminal
Operational Challenge
During sudden emergency steam boiler trips, operators were inundated with 280+ unprioritized alarms within 90 seconds, causing technicians to miss a critical high-level tank overflow alert.
RockLyzor Deployment
Implemented RockLyzor ISA-18.2 rationalized alarm management with parent-child state suppression and redundant SMS modem alerting.
Measured Results
- 94% reduction in alarm counts during emergency boiler shutdowns
- Average operator acknowledgment time plunged from 7.5 minutes to 28 seconds
- Passed full environmental and functional safety inspection with zero citations
Switch Capability:
DEPLOYMENT
Control Stays Inside Your Infrastructure
RockLyzor is deployed On-Premise, close to the systems it monitors. Your teams retain control of data, network architecture and access.
Local network deployment
Industrial protocol integration
Role-aware monitoring access
Start with your operation
Ready to See Your Factory Differently?
Discover how RockLyzor can centralize your industrial data and give your team real-time operational visibility.